Automated testing

Magnetic Particle and Ultrasonic Inspection System

Magnetic Particle and Ultrasonic Inspection System

The automated line for magnetic particle and ultrasonic testing of railway wheel rim, hub, web and flange to be integrated into the wheel inspection station.

The line includes:

  • Magnetic particle inspection equipment for in-production testing of railway wheels for surface defects by fluorescent-magnetic technique in accordance with EN 13262, ISO 6933, ААR M107, DIN EN ISO-9934-1,2,3, GOST 10791.
  • The ultrasonic testing system ensures inspection of wheels according to EN 13262 & AAR M 107/208, GOST 10791, followed by return of tested wheels to the finished product acceptance stand.

The line solves the following tasks:

  • conformity to quality control requirements for wheel products as per GOST 10791-2011, with test productivity of 25 wheels/hour;
  • conformity to quality control requirements for machined wheel centers having a flange, as per TUU 35.2-23365425-640:2009 &TU U 35.2-23365425-643:2009, with test productivity of 20 wheel centers/hour;
  • compliance with quality control requirements for machined locomotive wheels with outer diameter of the rolling circle up to 1350 mm, with test productivity of 10 - 20 wheels/hour, depending on the product size range and specific standard requirements;
  • compliance with quality control requirements for machined freight car wheels of American railways with Ø28"÷ 43" and test productivity of 20 - 25 wheels/hour;
  • test result data communication to a single server of the inspection station, followed by generation of test reports.

 

 

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About OKOndt GROUP™

"OKOndt GROUP™" represents a group of companies with more than 25-year experience in research, development and manufacture of NDT products for industrial clients all over the world, who endeavor to ensure high-level operational safety, quality, and reliability.

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